Plastic crusher equipment plays a pivotal role in transforming waste plastic into reusable materials, serving industries from recycling to manufacturing. A full-set crushing line typically includes primary crushers, secondary grinders, screening systems,
washing lines, and control units, with prices ranging from $10,000 for small-scale setups to over $1,000,000 for large, automated systems. This article delves into the key components, price drivers, and practical configurations of plastic crusher
equipment, empowering businesses to make informed decisions that balance performance, budget, and long-term efficiency.
Primary crushers break down large waste into manageable sizes, with three main types:
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Function: Precision shearing for hard plastics (ABS, PET, PVC).
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Specifications:
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Power: 3–75 kW
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Capacity: 50 kg/h–3 tons/h
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Price Range: $4,000–$150,000
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Key Features: Adjustable screen meshes (8–30 mm), metal detection systems, and noise reduction enclosures.
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Function: High-speed 撕扯 for soft, flexible materials (PE film, PP woven bags).
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Specifications:
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Power: 7.5–110 kW
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Capacity: 100 kg/h–2 tons/h
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Price Range: $8,000–$200,000
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Key Features: Anti-entanglement design, Teflon-coated components, and automatic reverse functions.
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Function: High-torque crushing for large/composite materials (pallets, car bumpers).
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Specifications:
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Power: 45–200 kW
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Capacity: 500 kg/h–5 tons/h
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Price Range: $100,000–$600,000
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Key Features: Hydraulic overload protection, 耐磨刀轴 (wear-resistant shafts), and 智能扭矩调节 (smart torque adjustment).
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Screening Systems: Vibrating screens ($3,000–$20,000) for particle size control.
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Washing Lines: Three-stage 清洗线 ($50,000–$300,000) for removing labels, 泥沙，and contaminants.
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Magnetic/Metal Separators: Remove ferrous materials ($2,000–$15,000).
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Control Systems: PLC automation ($10,000–$50,000) for real-time process adjustment.
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Small Lines (Daily <10 Tons):
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Focus on basic crushers + manual auxiliary equipment.
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Example: 400 型 blade crusher + manual screen + magnetic separator = $15,000–$25,000.
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Medium Lines (Daily 10–50 Tons):
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Include automated crushers + semi-auto washing lines.
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Example: 600 型 claw crusher + 800 型 blade crusher + 3-stage washer = $80,000–$150,000.
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Large Lines (Daily >50 Tons):
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Require high-capacity shredders + fully automated sorting/washing.
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Example: 1500 型 dual-shaft shredder + AI sorting + 逆流清洗线 = $500,000–$1,200,000.
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Material Quality:
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Standard steel components (SKD11) are cost-effective, while carbide alloy (YG8) or stainless steel (304) increase durability (adds 20–30% to costs).
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Automation Level:
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Basic lines: Manual operation, no IoT or PLC ($10k–$50k).
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Smart lines: Include PLC control, remote monitoring, and automatic feeding (adds 30–50% to basic costs).
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Domestic Brands (e.g., China):
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Offer 30–50% lower prices than imports. Example: A full medium line from Guangdong Liansheng costs $120,000 vs. $200,000 for a similar Japanese setup.
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Imported Brands (e.g., Germany, Japan):
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Premium prices due to advanced technology (e.g., Zerma’s dual-shaft shredders with 3,000-hour blade life cost 50% more than domestic equivalents).
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Regional Price Differences:
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Equipment in manufacturing hubs (e.g., Dongguan, China) is 8–12% cheaper than in remote regions due to clustered supply chains.
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Import Costs:
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Tariffs, shipping, and customs duties can increase imported equipment prices by 20–30%.
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Hard Plastics (PET/ABS): Prioritize blade crushers with adjustable screens for uniform particle size.
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Soft Materials (PE Film): Choose claw crushers with Teflon-coated components and high-speed rotation (2,500–3,000 RPM).
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Large/Composite Waste (Pallets): Invest in dual-shaft shredders with hydraulic protection to handle metal inclusions.
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Small Operations: Start with basic models and upgrade later (e.g., add a PLC system after 1 year of operation).
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Large Operations: Opt for energy-efficient motors (IE5) and IoT monitoring to reduce electricity costs by 30% and downtime by 50%.
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Warranty & Support: Suppliers offering 2+ years of warranty and 48-hour on-site service may cost 5% more but save 20% on maintenance over 5 years.
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Spare Parts Availability: Choose suppliers with local warehouses for critical components (blades, screens) to avoid costly delays.
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Avoid investing in full automation for small-scale operations; semi-automatic systems offer better cost-efficiency initially.
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Ensure crushers, screens, and washing lines have matching capacities (e.g., a 1-ton/h crusher paired with a 0.5-ton/h screen causes bottlenecks).
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Factor in 5–10% of equipment cost for installation, electrical setup, and operator training to ensure smooth commissioning.
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Challenge: Recycle 8 tons/month of ABS edge trimmings to reduce raw material costs.
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Solution:
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400 型 blade crusher ($10,000) + manual screen ($4,000) + magnetic separator ($5,000).
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Outcome:
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Annual savings: $25,000 on virgin plastic purchases.
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ROI: 10 months.
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Challenge: Process 30 tons/day of wet, sandy agricultural film with high entanglement risk.
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Solution:
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600 型 claw crusher ($42,000) + three-stage washer ($90,000) + PLC control ($18,000).
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Outcome:
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50% reduction in downtime due to anti-entanglement design.
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97% impurity removal, enabling sales to premium pellet markets.
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Challenge: Handle 200 tons/day of mixed waste including car bumpers, pallets, and interior plastics.
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Solution:
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2x 1500 型 dual-shaft shredders ($900,000) + AI sorting ($200,000) + reverse-flow washer ($350,000).
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Outcome:
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40% higher throughput than previous manual lines.
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99.8% metal removal, meeting strict automotive recycling standards.
Selecting the right full-set plastic crusher equipment requires a strategic approach that aligns with your material type, production scale, and long-term goals. Small businesses benefit from cost-effective, modular setups, while large operations thrive
with automated, high-capacity systems. By prioritizing compatibility, supplier support, and energy efficiency, you can optimize both initial investment and long-term operational costs.
For personalized quotes or to discuss a tailored solution for your needs, contact our team of experts. We specialize in designing efficient, durable crushing lines that drive productivity and sustainability in plastic recycling and manufacturing.
